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Overview
HT9920 Insulation Resistance Tester is designed to insulation resistance of components and equipment. Using the constant voltage test method, its voltage output range is 25~1000V and the maximum output current is 1.8mA. HT9920 has contact abnormality detection and short circuit abnormality test function, the minimum test period is only 50mS. |
Features
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9920 insulation tester software interface
9920 insulation tester back panel
Specification
Model | HT9920 | ||
Display | 3.5 inch TFT-LCD display | ||
Measurement Parameters | Insulation resistance | ||
Measurement Range | 0.1 ~ 9999MΩ (5 ranges) | ||
Basic Accuracy | ±2% rdg. ±5 dgt. | ||
Measuring Voltage | DC 10~1000V 1.8mA | ||
Measuring Speed | 50ms(fast) 500ms(slow) | ||
Connection Error Display | High voltage side open circuit display “ContHi”; low voltage side open circuit display “ContLo” ;output open circuit display “ContHL” | ||
Short Circuit Error Display | “SHORT” | ||
Over Range Display | Range exceed lower limit display “UNDER.F”; range exceed upper limit display “OVER.F” | ||
Discharge Current | 12mA constant current discharge | ||
Comparator | PASS/L.FAIL/U.FAIL | ||
Data Storage | 10 sets of panel setting data can be recorded | ||
Trigger | IO trigger, internal trigger, manual trigger, bus trigger | ||
I/O Type | PNP or NPN | ||
Interface | External IO, analog, LAN,RS232 | ||
Power Supply | Voltage: 100V ~ 250V AC Frequency:50Hz/60Hz | ||
Size & Weight | Size(L*W*D):325mm x 215mm x 96 mm, Weight:2kg | ||
Accessories | HT9921 test clip,PB36 connector,HT9800 communication cable, power cord(Options available ) |
Application
The HT9920 High-speed Resistance Tester has a wide insulation testing hybrid vehicles, electronic components, vehicle electronics, lithium batteries, materials, soft batteries and power batteries. |
Feature function introduction
Cable detection function
Circuit principle
Each test end is divided into 2 test lines, and a constant current source is added between the test lines. When the DUT is short-circuited at the test end, the current source outputs a low level, otherwise it outputs a high level. Use in this way to check whether the test object or test line is in good contact. |
Application Example
Broken test leads and poor contact with the test object will lead to misjudgment of the insulation test, which may cause defective products to flow into the market. In order to prevent this kind of situation, we have a standard contact check function, which can notify the disconnection or poor contact to prevent the above situation. |
Low voltage short circuit judgment function
When there are metal particles or other defects that cause the product to be tested to short-circuit, directly applying high voltage to the product will cause the problem points to be burned and fake a good insulation state. As a result, the defective product flows into the market. For the metal particles in the product, it may be short-circuited again after vibration. |
A fake good-insulation tester result in the first situation
A fake good-insulation tester result in second situation
Product Feature
Bad workshop environment, in dust, vibration, humidity, temperature environment |
How to measure the products insulation?
HT9920 built-in a high-efficiency switching power supply, device internal heat is small and no heat dissipation. So the chassis can be made sealed to avoid dust. The sensitive parts select low-temperature drift components and strengthen moisture-proof treatment. The whole PCB using patch design technology has a strong shockproof performance. |
SMPS design, low heat Moisture-proof coating, low-temperature drift components Sealed case, dustproof keys |
Fast and efficient inspection
The fastest inspection time of HT9920 insulation tester is 50ms (0.05s), which achieves the fastest speed in the industry and achieves the purpose of shortening inspection time. |
HT9920 insulation tester is featured as:
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HT9920 insulation tester VS traditional insulation tester in the market
Principle of discharge
HT9920 using transistor to constant current 12mA discharge, traditional insulation test to constant resistance discharge.
The discharge time compare with traditional insulation tester
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Relay contact point burnt when using traditional discharging
Rich interfaces configuration
Support U disk program upgrade
When the customer needs to customize any function and no hardware is involved, the customized changes can be upgraded through the disk interface. You don’t need to send the instrument back to the factory. |
Quick import from U disk settings
When multiple HT9920 insulation testers are used in the same production workshop, when new products need to be produced, users need to set the parameters in insulation testers again. It is allowed users to quick import the parameter configuration from U disk to quickly copy the parameter settings between the testers. It improve efficiency while ensuring the consistency of parameter configuration, reducing the possibility of errors. |
Low background current
The current sampling part in the traditional instrument cannot be isolated from the ground with high voltage and high insulation impedance. When the DUT or test tool and the ground have poor insulation, the test stability and accuracy are affected by the ground current loop and directly cause the test to fail. |
Insulation testing requirements for soft-pack batteries
Insulation testing requirements for soft-pack batteries is to detect the insulation degree between the aluminum-plastic pouch and the two tabs, and the insulation degree between the two tabs. In the testing process, it is necessary to ensure that the aluminum plastic pouch is effectively pierced by the puncture needle, and the test is effective. The traditional inspection method of soft battery requires two insulation resistance meters in four steps. One is used to test the insulation resistance between the two tabs and the other is used to test the insulation resistance between the tabs and the pouch. But now, you only need one HT9920 tester insulation tester to make it. |
Comparison | HT9920 Solution | Traditional Solution |
Hardware cost | 1 piece HT9920 1 piece 4-pole double throw relay | 2 piece insulation tester 4 piece 4-pole double throw relay |
Test procedure | 1. Recall setting 1 to test the insulation resistance between pouch and tabs’ 2. Recall setting 2 to test the insulation resistance between the two tabs. | 1.Using PLC to test whether the three sets of probes are in good contact; 2. Short-circuit the two tabs to discharge; 3. Insulation resistance meter A detects the insulation resistance between the two tabs; 4. Insulation resistance meter B detects Insulation resistance between the tabs and the aluminum plastic pouch. |
Test efficiency | High The HT9920 tester comes with contact anomaly detection, efficient and fast. | Slow The instrument has no contact anomaly detection. |
Project implementation And maintenance | Simple no more than 10 wires | Complicated More than 40 wires “ |